CD Screen Printing Specifications
Film
Requirements
For the
highest quality reproduction, we prefer client supplied
files and we will output films. However, if you prefer to
supply films, please follow the specifications.
- A film positive, right
reading, emulsion side up, with a minimum resolution of
2400 dpi. Film thickness should be 4mil (.10mm).
- Log density of 3.5 for
flat printing, 4.0 for halftone and line art. Clarity
in film base should have a log density between 0.0 and
0.2 and be optically clear. The film should also be free
from contamination, scratches and creases.
- Minimum film size is
8" x8".
- High Speed's CD printable
areas are:
- 43.6mm-118mm; Standard
circle
- 34mm-118mm; Standard
circle including mirror band.
- 26mm-118mm; Edge to edge
and must include a white knockout ring between 34mm
and 43.6mm diameters.
- If using a solid white
base color, a film positive, emulsion side up, with a
.5pt choke on all edges should be supplied.
- The film for the base
color must match the graphics and must be specified on
the order "Print white base color".
- Please refer to CD Printing
Specifications Template.
- Recommended line screen
is 85lpi with a maximum of 100lpi.
- Dot shape must be elliptical
and within the 20-80% dot range.
- Only linear gradations
may be used. Radial gradations will produce a moire.
- Shipping: each film to
be separately slip-sheeted, secured, and thoroughly protected
to prevent scratching, puncturing or folding.
Type
Size/Line WidthType Size/Line Width
- Minimum regular type
size is 4pt (.056"/1.40mm).
- Minimum serif width is 0.5pt (.007"/0.175mm).
- Minimum character line
width is 0.5pt (.07"/1.75mm).
- Minimum reverse character
line width is 0.75pt (.01"/0.265mm).
- Bold face type preferred.
For best results, use a Helvetica bold-type font.
- For boxes, circles, and
rules, follow regular and reverse minimums above.
Registration
- Registration marks must
be included.
- Location: 12,
3, 6, and 9 oclock positions.
- Position: 170mm
(5.12"/30picas, 11pts) outer diameter outside the
image area (3.346" from center).
- Cross hairs: must
be 21mm long, with a width of .25mm maximum.
- Registration dots
must also be included: Position the four registration
dots, each 2mm in diameter, 45mm from the center line,
and 90mm from each other.
Proofs
(required)
- Any process artwork must
have a color proof supplied by the customer.
Halftone,
Screen Tint & 4-color Process Separations
- Scanning: Images
to be scanned at double the line screen of final output.
- Screen ruling:
85-100lpi is recommended,
- Ink density scanner
setting (GCR) from 250-280%, depending on artwork
(transparency).
- Screen angle for one-color
halftones: 45° (Black).
- Color separation should
be produced exclusively for screen-printing, using elliptical
dots. Lithographic separations cannot be used.
- Separation tonal ranges
should be adjusted to be no less than 20% and no greater
than 80%.
- The separations should
be angled to avoid a moiré pattern.
- Halftones should be angled
in this order:
--------1st
halftone in sequence: 45°
--------2nd
halftone in sequence: 75°
--------3rd
halftone in sequence: 105°
- For 4-color process,
colors should be angled in this order:
--------------------------C: -57 °
--------------------------M: -37°
--------------------------Y: +7 °
--------------------------K: -97 ° |
Type Size/Line WidthType Size/Line Width
- Minimum regular type
size is 4pt Bold (.056"/1.40mm).
- Minimum serif width is 0.5pt (.007"/0.175mm).
- Minimum character line
width is 0.5pt (.07"/1.75mm).
- Minimum reverse character
line width is 0.75pt (.01"/0.265mm).
- Bold face type preferred.
For best results, use a Helvetica bold-type font.
- For boxes, circles, and
rules, follow regular and reverse minimums above.
Registration
- Registration marks must
be included.
- Location: 12,
3, 6, and 9 oclock positions.
- Position: 170mm
(5.12"/30picas, 11pts) outer diameter outside the
image area (3.346" from center).
- Cross hairs: must
be 21mm long, with a width of .25mm maximum.
- Registration dots
must also be included: Position the four registration
dots, each 2mm in diameter, 45mm from the center line,
and 90mm from each other.
Proofs
(required)
- Any process artwork must
have a color proof supplied by the customer.
Halftone,
Screen Tint & 4-color Process Separations
- Scanning: Images
to be scanned at double the line screen of final output.
- Screen ruling:
85-100lpi is recommended,
- Ink density scanner
setting (GCR) from 250-280%, depending on artwork
(transparency).
- Screen angle for one-color
halftones: 45° (Black).
- Color separation should
be produced exclusively for screen-printing, using elliptical
dots. Lithographic separations cannot be used.
- Separation tonal ranges
should be adjusted to be no less than 20% and no greater
than 80%.
- The separations should
be angled to avoid a moiré pattern.
- Halftones should be angled
in this order:
---------1st
halftone in sequence: 45°
---------2nd
halftone in sequence: 75°
---------3rd
halftone in sequence: 105°
- For 4-color process,
colors should be angled in this order:
--------------------------C: -57 °
--------------------------M: -37 °
--------------------------Y: +7 °
---------------------------K: -97 °
Ink
Colors
- We recommend that colors
do not overprint with the exception of black, which will
print on top of other colors.
- All Pantone colors must
be identified with their appropriate PMS numbers.
- Colors printed on a disc
substrate may vary slightly from a paper swatch.
Film
Identification
Only one
color per film. All halftone, screen tints, 4-color process
and background films must be clearly marked indicating the
following on each film:
---Color
---Screen
Ruling
---Screen
angle
---Dot
Shape
---%
of GCR used
---Total
number of colors
---Title
and selection number
Standard
Content
The appropriate
"Compact Disc" logo must be seen clearly on the
disc. This is an internationally registered and protected
trademark; it must not be altered in any way. No deviations
are permitted.
Designation
of Origin
The designation
"Made in the U.S.A." must be printed on discs
designated for export.
Compensation Curve
It is essential when you create the label films using halftone,
duotone, tritone or 4-color process to use a compensation
curve to help reduce dot loss and dot gain.
-
5%, the density of the film must be 13%
- 10%,
the density of the film must be 18%
- 20%,
the density of the film must be 28%
-
30%, the density of the film must be 38%
- 40%,
the density of the film must be 47%
- 50%,
the density of the film must be 56%
- 60%,
the density of the film must be 65%
- 70%,
the density of the film must be 73%
- 80%,
the density of the film must be 82%
- 90%,
the density of the film must be 92%
- 100%,
the density of the film must be 100%
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Disc or Printed Materials
Tips for streamlining artwork turnaround
time.
- We
recommend your disc face art be in Pantone
or PMS format. CMYK is acceptable
for disc print however photos used in artwork
will print much coarser than they appear on
screen or on proof paper. Packaging products
are printed CMYK with upcharges for Pantone
colors.
-
It’s best to have the designer call
ahead for information
on file set up and templates for their project.We
can discuss necessary elements, such as bleeds,
fonts and proofs.
-
Artwork provided to HSV, TWD, VLC, VTI and
APM is considered ready for production
and costs are incurred at that time.
All supplied files are considered ‘final’
and ready to go to output. Changes made after
films are created will incur additional cost.
Changes to client provided artwork may affect
our turn around time.
- Primary
graphic programs:
Mac files are preferred.
-
Potential up-charge (set up fee) for PC
film output.
- In
order of preference: Quark, Illustrator,
InDesign, Photoshop
- We
cannot accept Microsoft Word or Powerpoint
Documents
- Adobe
Acrobat PDF are acceptable with NO template
and
color separations done page by page.
-
Be sure to include proofs or any information
that will be necessary for film output.
-
Format files as vector EPS files in
Illustrator with text saved as outlines to
eliminate fonts.
- Format
files as unflattened PSD files or TIFF in
Photoshop.
-
Photoshop is designed for photos. Text
created in Photoshop, especially small
text,
will appear jagged or pixilated when printed.
-
300 DPI resolution is preferred. If the
original scan is not 300 DPI,
we cannot improve on that image.
-
Images pulled from a website are 72 DPI
and cannot be improved.
- A
white flood is a coat of white ink printed
under your image.
We can print directly on the silver or print
a coat of white ink first.
Keep in mind that everything white in your
proof is only white with the flood.
If we do not print the white flood the white
in the proof would be silver.
- Send
all artwork, fonts and linked graphics to
HSV attention
Rebecca (rlarson@hspeed.com),
Cheryl (cdinsdale@hspeed.com)
or Craig (ctremblay@hspeed.com)
- We
do have an FTP site available.
Here are the instructions to log on to our
FTP site:
We recommend logging on using Fetch, browsers
tend to get hung up.
Be sure to compress all files before posting.
Host: ftp.hspeed.com
User id: hsvart (all lower case, one word)
Password: 1234
Please send an email letting us know that
the files are posted when finished.
Files under 5 meg, compressed (with Stuffit,
Zip) can be sent via email.
- Upon
completion of films & proofs, the turn
around time for shipping is approximately
10 - 12 working days from final approval.
(Actual lead times will
vary, ask your sales representative for details.)
***A
NOTE ABOUT ON DISC PRINTING***
Although we have a great deal of experience
with printing high quality projects, screen
printing is not as precise as compared to printing
on paper - tonal ranges aren't as wide nor as
subtle. It should be understood that screen
percentages less than 20% may not show up at
all and screen tints over 85% may likely print
as solid color. Photos used in artwork will
print much coarser than how they appear in the
proof due to the line screen used in the screen
printing process and there may be some loss
of detail.
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